CUSTOM INDUSTRIAL HANDLING SYSTEMS
Roller conveyors
Roller conveyors are used for the low-speed handling of heavy loose products, spread out on pallets, drums for horizontal and curved transport (motorized roller conveyors) or inclined (end-of-line idle roller conveyors) in dosing, process or distribution systems. The roller is the element that allows transport and is composed of a steel drum (or PVC for light idle roller conveyors) with a cylindrical shape for horizontal movements or a conical shape for curvilinear movements.
Depending on the needs related to the system to be built, it is possible to equip the rollers with lateral containment disks at the ends, PVC or anti-abrasion rubber drum coverings, step rubber rings, liquid-tight head gaskets, stainless steel bearings, threaded or spring axles, simple or double pinions for motorized rollers (depending on the weights) and clutches inside the heads in the event of accumulation of light products for frictioned rollers.
CUSTOM INDUSTRIAL HANDLING SYSTEMS
Roller Conveyors for the industrial sector: some examples
Motorized roller conveyor
coated in white PVC 1200 width, adjustable sides in painted carbon steel, rollers with double-ring tangential chain transmission, motorization under the roller table, height-adjustable legs and fixed wheels that run on the tracks.
Galvanized motorized roller curve
for transporting revised packages with double-ring tangential chain transmission, semi-finished carbon steel profiles structure painted with height-adjustable feet.
Motorized clutched roller conveyor
with photocell and reflector for product transit reading (pallet), structure in robust folded metal sheet. Motorization with adjustable chain transmission for tensioning, adjustable feet.
Motorized roller movement system
for locking, centering and loading of metal boxes. Adjustable sides in angular profile, Festo stops and pneumatic centering devices in angular profiles, electro-welded tubular structures, adjustable feet with holes for floor tiling, pneumatic system complete with solenoid valves and flow regulators.
Motorized roller conveyor
for drums centering and filling, sides in centering inlet, pneumatic centering device adjustable in height and width, motorization under the roller table, cross free roller for the product unloading, structure in stainless steel folded sheet and feet adjustable.
Motorized roller conveyor
arranged on 2 rows with side disks for product centering, coil support frame weight 5000Kg. Structure in electro-joined heavy beams, motorizations under the roller table with counterweight transmission chain tensioning system.
Roller Conveyors for the food sector: some examples
Motorized roller conveyors
for handling drums in straight and in the curve, rollers with double-ring tangential chain, bent sheet metal structure, motorizations under the roller table, support legs with adjustable feet, finishing with medium satin finish.
Idle roller curves
in yellow PVC arranged in two rows for handling small boxes, adjustable calendered round side guides, calendered sheet metal structure and electro-joined tubular profiles, finishing with medium satin finish.
Pneumatic descender
in satin stainless steel combined with an idle roller conveyor for a single product format, structure in press-bent and electro-joined sheet metal, vertical movement via pneumatic cylinders, drum loading/unloading system on pallet trucks at the start/end of the line.
Roller conveyors or roller tracks for industrial and service sectors
Some application sectors of Monti Impianti roller conveyors
Roller conveyors
Technical features of our roller conveyors
Materials and finishes
- Painted steel (powder coating done in oven at 200°C according to our standards or as per the customer’s requested painting cycle)
- Galvanized steel (galvanic or hot dip)
- Stainless steel (AISI-304 or Aisi-316) satin finished (medium grain or scotch-brite for food and pharmaceutical use) and non-satin finished (for industrial use and for high temperatures)
Options
- Choice of component brand (motor, reducer, supports, bearings, etc.) as an alternative to our standard offer (Varvel, Seipe, NSK/Tecom, Skf, etc.)
- Electrical system and on-board machine according to customer specifications (regulations, brands, etc.)
- Pneumatic system and wiring (our standard Metal Work or brand on customer request)
Advantages of roller conveyors
The adoption of conveyors brings a series of benefits, measurable both in terms of efficiency and savings on operating costs.
Reduction of manual handling
- Reduction of operator travel: Safe automation of transport reduces downtime and risks associated with manual handling.
- Continuous and controlled flow: electronic management of the belt eliminates most of the interruptions typical of manual systems.
Greater logistics efficiency
- Integration with existing automated systems: Conveyors can be easily connected to production lines, picking systems or sorting plants.
- Reduced operating costs: a linear and controlled work cycle significantly reduces downtime and ensures greater handling speed and efficiency.
Frequently Asked Questions about Roller Conveyors
Minimum useful width 100, maximum 2800
Length 600, maximum 6000 (entire frame) or more (can be broken down into several sections)
Up to 60000 kg/h
Up to 20 m/min
Standard delivery 3 weeks with stainless steel carpentry and 4 weeks with painted/galvanized carpentry, using components easily available on the market. Evaluable by our sales office based on quantity.
Urgent delivery (maximum for 2 conveyors) 2 weeks with stainless steel carpentry and using components easily available on the market, 3 weeks with painted/galvanized carpentry.
Roller conveyors
Custom Roller Conveyors
For more information
on the services offered
Technical inspection at the company.
We analyze the customer’s needs, carefully study the company reality and design a system capable of optimizing production efficiency and ensuring maximum safety at work.
We carry out an inspection directly at the customer’s premises to evaluate the environment in which our conveyor belt will be installed, defining together each phase of the process.
Realization and testing.
We design and create: Painted carbon steel conveyors, rotary tables, chain conveyors, screw conveyors, belt conveyors, roller conveyors, trough belt conveyors, etc.
When our conveyor belts cannot be delivered assembled, we offer the customer on-site installation.
Maintenance and assistance services on our belt elevators
We focus on quality of service, we respond quickly to every request and offer maximum availability.
We ensure the timely supply of spare parts necessary to maintain our assistance service efficient and continuous.